Machine learning in continuous casting of steel: a state-of …

Continuous casting is the most important route for the production of steel today. Due to the physical, mechanical, and chemical components involved in the production, continuous casting is a very complex process, pushing conventional methods of monitoring and control to their limits. In recent years, this complexity and the increasing global competition created a …

EXCELLENCE IN CONTINUOUS CASTING TECHNOLOGY

Vertical casting machines enable almost any steel grade to be cast. They are employed for the casting of steel grades that cannot be cast on a conventional bow-type caster. The advantages of vertical casters include the elimination of bending and straightening forces, optimal steel cleanliness, and a high homogeneity and symmetry of the cast ...

Continuous casting for flat products

Nothing short of revolutionary, our Belt Casting Technology (BCT ®) is a further leap towards near-net-shape casting. Depending on the BCT ® caster type you choose, you can run different production rates and manufacture a large variety of product sizes. Even alloys that were previously unsuitable for continuous casting can be processed.

Control and Design of the Steel Continuous Casting Process …

The process of continuous casting of steel is a complex technological task, including issues related to heat transfer, the steel solidification process, liquid metal flow and phase transitions in ...

Evaluation of Mold Electromagnetic Stirring in Slab Continuous Casting

A new two-way coupled magnetohydrodynamic (MHD) model considering the dynamics change of electromagnetic force at steel–slag interface was established to investigate the multiphase flow and slag entrapment in slab continuous casting under mold electromagnetic stirring (EMS). The transient turbulent flow and the steel–slag interface behavior were …

What Is Continuous Casting?

Continuous casting allows metals and alloys to be stretched, shaped and solidified without the need for an interruption, reducing waste while improving yield, cost efficiency, and …

Schematic of Continuous Rod casting machine.

Download scientific diagram | Schematic of Continuous Rod casting machine. from publication: Metallurgical Research & Technology Effect of water flow rate, casting speed, alloying elements and ...

Welcome

With the VPC pure, Schultheiss presents a highly innovative casting machine with full potential for fine and extremely high-quality work. This is a modern system with even easier handling for very delicate parts. ... "Bringing you the most advanced casting solutions in collaboration with Schultheiss, Rio Grande is one of the jewelry industry ...

Semisolid continuous casting of AS41B magnesium alloy …

The best conditions are then applied to produce continuous casting billets of AS41B magnesium alloy using an inclined cooling plate and a horizontal continuous casting machine. A 60 mm diameter AS41B billet was successfully obtained, and globular crystals (average size 57 μm) appear in the microstructures.

(PDF) Optimization of continuous casting process in

These products are obtained from continuous molten liquid metal by using a continuous-casting machine. One of the significant role of the machine is to produce these products in the desired sizes.

Stiffness Analysis and Experimental Verification of Segment …

The design of an experimental device (cold billet head) for determining the forces of extraction from the mold of a continuous casting machine of copper alloy billets is proposed.

Indutherm CC-400

Indutherm continuous casting machines help you to save production costs. With only one machine, you can produce your own alloys or semi-finished products in different shapes and …

Continous Casting

With an Indutherm continuous casting machine, you can produce your own alloys or semi-finished products in different shapes and sizes in the shortest time: Wires or tubes up to ø 90 mm, sheet up to 130x40 mm. Numerous options for cutting …

Vertical Copper Casting Machines

COPPER CASTING MACHINES – VERTICAL. The unique features of the VIVA Upward Vertical Copper casting Process combine to produce Semi-Finished Rods and Hollow Bars of High and Consistent Quality. Oxygen Free 8mm to 40 mm rods and hollow tube are cast from red berry scrap or cathodes (Electrolytic Copper, Brasses 63:37) insuring high conductivity ...

(PDF) Continuous Casting

Continuous casting is a process whereby molten metal is solidified into a semi-finished billet, bloom, or slab for subsequent rolling in finishing mills; it is the most frequently used process to ...

Continuous Casting Machines

Blue Power continuous casting machines help you to save production costs. With only one machine, you can produce your own alloys or semi-finished products in different shapes and sizes in the shortest time, for example: wires or bars in every diameter you …

A new method of semi-continuous casting of AZ80 Mg alloy …

The melt was transferred to a semi-continuous casting machine at 650 °C, about 50 °C higher than the liquidus, and cast into billets with a diameter of 160 mm at a velocity 150 mm/min. The cooling water flow rate was 0.05 m 3 /min. In the first casting, the billet was cast by the conventional direct chilling casting (DC) process.

Continuous Casting Machines, their Application, Process, …

The two type of casting machines used for continuous and semi continuous castings are: Horizontal ; Vertical; Applications: Continuous casting is rapidly getting used for steel casting. In 2003 nearly 32% of the steel bars were produced by continuous casting. The vertical cast can be used forsemi-continuous casting like billets, ingots, bars, etc.

Continuous Casting Machine and its Equipment – IspatGuru

Fig 1 Typical section and plan view of a CC machine. Types of continuous casting machines. CC machines have evolved from the strictly vertical type of machine to curved machines in order to limit the installation height while still using high casting speeds. In recent years, CC machines of more sophisticated mechanical design are being constructed.

Induction Casting Machines | Ultraflex Power Technologies

Casting Machines Induction casting machines help companies optimize and control their casting process while improving energy efficiency, increasing repeatability, and productivity. The main goal of Ultraflex is to offer the most efficient centrifugal and pressure induction casting technologies to save time and money for all customers. Utilizing ...

Continuous Casting Machine

The horizontal continuous casting machine's crystallizer, secondary cooling zone, tension leveler, cutting equipment and other equipment are in the horizontal orientation, and the center package is closely connected with the crystallizer.

Basics of Continuous Casting of Steel – IspatGuru

Fig 2 Major types of continuous casting machine. In the design of continuous casting machines, the factors which are important to be considered are (i) end use product influences the quality, grade and shape of the cast product, (ii) annual tonnage to be cast, (iii) availability of liquid steel and heat size, and (iv) planned operating hours.

China Copper Continuous Casting Machine & Horizontal Continuous Casting

China leading provider of Copper Continuous Casting Machine and Horizontal Continuous Casting Machine, Wuxi Huadong Industrial Electrical Furnace Co.,Ltd. is Horizontal Continuous Casting Machine factory.

Casting Machines

Our casting machines are known for their precise, robust designs and high level of automation. Around the world, the Gautschi family of casting machines is used to produce high-quality rolling slab, extrusion billets, forging stock. Vertical …

(PDF) Development of a New Horizontal Continuous Casting Machine

This article describes the unique design of a horizontal unit that has been developed for the continuous casting of round 70- and 10-mm-diam. ingots and rectangular 200 × 20 mm ingots.

Continuous Casting

As one of the original pioneers of slab-casting technology, Primetals Technologies today offers a comprehensive range of integrated equipment and system solutions to ensure high productivity, fast start-ups, short ramp-up …

Basic Actions to Prevent Continuous Casting Defects of Billets

The main point to b e controlled during co ntinuous casting of billets to prevent for crack s is the stability of the solidifying shell. The cooling mu st be h omogeneous and stable.

Continuous Casting Machine and its Equipment

Continuous Casting Machine and its Equipment. Continuous casting (CC) is a method of producing an infinite solid strand from liquid steel by continuously solidifying it as it moves through a CC machine. It is the predominant process …

Continuous Casting Machines: An In-depth …

Continuous casting is all about controlling the cooling and solidification of molten metal to create a seamless strand. It's like orchestrating a symphony of temperature control, mold design, and cooling techniques to ensure that the …

Engineering design of centrifugal casting machine

With an engineering design process based on the method developed by G. E. Dieter, draft prototype of centrifugal casting machine with dimension of 550×450×400 mm, ¼ HP motor power, pulley and ...

How electromagnetic stirring influences fluid flow in …

The effect of the EMS on the flow behavior, solidification and macrosegregation is shown on an industrial-scale slab casting. This information leads to a better understanding of the EMS process in industrial applications to avoid casting defects, improve the quality of the final product, and increase the efficiency of the casting process.

Continuous Casting Machines: Revolutionizing …

The advent of continuous casting machines (CCMs) marks a significant milestone in the steel industry. In the ever-evolving landscape of steel production, these machines have revolutionized the way molten steel is …

Welcome to Jay Concast

We are the leading manufacturers of Continuous Casting Machine and spares thereof. Mr Mehta is a mechanical engineer having experience of 35 years in this field of Continuous casting machine, he has modified & developed the Continuous Casting machine from time to time from 1972 to 1993. He was doing the business in the name of M/s.

Complete Aluminium DC Casting machine

Almec Tech DC Casting Machine is a complete semi-automatic plant, designed and assembled for the production of slabs and/or billtes of various dimensions and lenght, aluminium alloys for the industry of vertical semi-continuous aluminium casting process.. The intended use of the machine for vertical semi-continuous casting of aluminium type is to cast, into a mould shell, the …